STEFANI single edge bander

Activa / 1-103 Soft -

Edgers Stefani Activa / 1-103 soft

Brand: Stefani

Model: Activa / 1-103 soft

Description:

VOLTAGE: 400V / 50HZ with Neutral EU

LENGTH TOTAL 11.727 MM

Suitable for straight or profiled edges (softforming)

• FRONT SIDE HEADS (4 MOTORS FOR SOFT)
• PREMILLATE HEADS IN FRONT OF LAW (NO TOOL CHANGE)
• total length of the machine mm 11240

ROLLING MATERIAL FOR DIRECT WORKING

THICKNESS OF MELAMINE MM 0.3 / 0.5

PVCABS 0.4-3 MM

ROLLING MATERIAL FOR SOFTFORMING AND REBATES DOOR

MELAMINE EDGES MM 0.3 / 0.5

PANEL FORMAT (MM):

WIDTH MIN./MAX.: 120/2200

MIN./MAX. THICKNESS: 10/60

Single-sided edgebander, left-hand side, designed for the edging of straight and soft panels, longitudinally and widthwise, with spiral materials.

All work units mounted on horizontally adjustable benches allow simultaneous adjustment of several units simultaneously.

Manual panel feeding.

70 mm POWER CHAIN with rubber coated shoes

and self-lubricated nylon bottom bearings with round / flat guides.

Feeding chain with automatic lubrication.

Upper pressure bar with single screw transmission.

Automatic adjustment of the height of the upper pressure beam

Standard painting: gray RAL 9002

Standard power supply: 400 VEU 50 Hz (with neutral)

Electrical compliance according to CEI EN 60204-1 standards

Control panel located at the machine power supply.

Machine complete with:

-Auto checkup for emergency devices, track power supply

 power circuit, safety devices and spindles.

- Main emergency drain valve

- Track drive motor power supply circuit

  Electric limit switches with locked contacts.

- Remote control panel with auto / Adjustement mode

- Turn on the flashing lights when the doors of the cab are opened

  and with the engines on).

- Acoustic signal indicating the beginning of the supply track.

- Panel thickness safety switch at the machine inlet.

- Protection of the heat bonding unit

- Emergency release cable along the entire length of the machine

- Rotating tools with self-braking system.

 

PANEL OUTRIGGER SUPPORT

- Side panel with back pressure rollers up to the gluing area included.

- Support for panel with nylon wheels for the entire length of the machine.

- Support for lateral stabilizer width 1200 mm

 

- POWER SUPPLIES / OUTPUT TO EXPAND THE PANEL

- UPPER PRESSURE BEAM WITH CONDUCTED SINGLE PRESSURE BELT

- UPPER PRESSURE RADIUS ELECTRONIC POSITIONING

- N. C. SPEED CONTROL OF THE TRACK

Electronically controlled feed speed according to the work program

 

Technical data

Variable feed speed: max m / min 30

- panel length mm 220-2500

- panel width mm 90-1600

 

Protrusion of the panel from the supply chain

- 30 mm straight edge

- with C1 + C2, RSU, RCS mm 35

- Softforming mm 55

Panel dimensions:

Panel thickness mm 10-60

MIN Panel width: 90 mm RIGHT

- mm 120 + PROFILE cut panels

- Working height from the floor mm 960-970

The maximum and minimum work data are subject to change based on

to accelerate, type of treated materials and type of profiles

PLCC CONTROL for fast and easy

Management of machine functions.

EQUIPPED MACHINE WITH:

LH LATERAL FENCE LH - adjustable horizontally

N. C. CHECKING THE SPEED OF THE TRACK

Electronically controlled feed speed according to the work program

EQUIPPED MACHINE WITH:

TOP & BOTTOM ANTIODESIVE SPRAYING GROUP

Apply the anti-adhesive liquid to the top and bottom of the panel surface

 

DOUBLE MILLING GROUP / PROFILE KW 4 (5.5 hp)

- 2 INDEPENDENT engines every 5.5 KW (7.5hp) with side tracking - 12000 rpm

- Vertical inclination interval 0-90 degrees

- LH-RH four-speed selector.

- Siko readings for vertical and horizontal adjustment

- 2 side skids for tracking and 1 upper tracer.

- 120 mm diameter extractor hood.

- Airblowers to clean the panel.

- Automatic ON / OFF

- IN / OUT pneumatic jump control on each motor.

- Shaft 30x55 mm

- Ø max Tool mm 125

        

TOP & BOTTOM (TRIMMING) PROFILE UNITS '' RSU '' KW 1 (for insert profiles)

- Two quick release motors adjustable up to 30 °

- Top / side / front tracers with individual adjustment

- Siko reading for the adjustment of veterinary / Horiz engines

- Automatic ON / OFF

Technical data

KW Motors 1.0 - 12000 rpm

Maximum radius 5 mm

Tools diam Ø mm 70

 

POWDER AND ACOUSTIC CABINET FOR PROFILING UNITS

 

KW 4 PREFOLIATING UNITS (5.5 hp)

- 2 5.5 Hp engines with side tracking - 9000 rpm

- LH-RH four-speed selector.

- Siko readings for vertical and horizontal adjustment.

- 120 mm diameter extractor hood.

- Airblowers to clean the panel.

- Automatic ON / OFF

- IN / OUT pneumatic jump control on the 1st motor

- Panel thickness mm 10-60

- Shaft mm 30x55-

- Ø max Tool mm 125

- 2 drills Diam 100 x H = 64

 

PRE-HEATING UNIT FOR UPPER PANEL 40 mm thick

With 1 infrared lamp 1500W positioned before the glue unit,

to ensure better penetration of the glue into the edge of the panel

 

GLUING DIRECT / SOFT UNIT

Gluing for straight edges and profiles with double glue roller

For:

a) Apply the adhesive on the straight panel

b) Application of glue to soft edgematerials

c) Simultaneous application of glue to panel and edgematerials

for wooden strips

- Pre melter for granular glue on the head (rapid heating)

- Quick change of the pot

- Automatic glue roller guide when the track is stopped

- Digital glue temperature indicator controls in the glue roller,

glue pot and pre-melting unit

- Motorized glue rollers when the track is stationary.

- Automatic switching on / off of the glue pot

- Adhesive rollers, pressure roller 1a push and belt feeding roller

guided by the gearbox.

- Electropneumatic clutch for preventive start of the glue roller

  if the temperature is lower than 150 ° C.

- Longitudinal guillotine cutting unit for cutting belts

- Automatic change for the application of glue on tape or panel.

- Rollable / adjustable table height from +1 mm to -19 mm.

- Glue tank lighting.

 

Technical data

Edge height: from 14 to 100 mm

Minimum length of the edge of the roller: 240 mm

Glue tank capacity: 1.2 kg

Max. Feeding capacity of the glue with pre-melter 20 kg / h.

if combined with a single roll or two roll loader

Board thickness: from 0.3 to 12 mm

Minimum length of the edge of the strip: 350 mm

Side loader capacity in strips: 230 mm

Board thickness: from 0,3 to 3 mm

 

REVOLVER PRESSURE ZONE 1000MM WITH 3 POSITIONS

- 1 pressure zone for the straight edges every 100 mm of diameter.

- 2 softforming pressure zones with adjustable height

 

DOUBLE VERTICAL COIL MAGAZINE

for the automatic feeding of the edging material into

roll module with 2 feeders.

The unit consists of:

- 2 reel magazines in vertical position

- light that indicates the end of the roll.

Technical details:

- Maximum roller Ø: 800 mm

- Maximum edge thickness: mm 3

- Panel thickness: 60 mm

- Minimum edge length 245 mm

 

TOP & BOTTOM CUTTING KNIFE for inlay profile.

To cut excess tape materials above and below

Of panels.

 

UPPER TRIMMING UP YU / S-1000 - KW 0.35

Pneumatic end cutting unit mounted on the upper pressure beam

Horizontal motors from 0 to 22 degrees.

Automatic interruption of the unit when the motors are switched off.

Automatic speed adjustment.

Technical details:

- 2 motors motors 0.5-12000 rpm

- Board thickness: from 0.4 to 25 mm

- Panel thickness: 10 - 60 mm

- Min. Panel length: 80 mm

- Max. Track speed (depending on

  edge thickness): m / 1 '25

- Min. Distance between the end

  of a panel and the front of

  the following: 120 mm

- Min. Distance between the front (end)

  of a panel and the front part (end)

  of the following mm 600

- Feed speed m / min 25

- 2 saw blades mm 150 x B 16 stroke 40mm

- 2 exhaust hoods, Ø: 120 mm

- Automatic stone cutting end inclination from the selector

 

REMOVING THE UPPER AND LOWER TAPE FOR INLAY PROFILES

To remove excess tape from the panel surface

 

UPPER AND LOWER RAW TRIMMING UNIT

- two engines, one on top of the other with upper and lower tracers of large diameter Whells device whees

- numerical indicators for horizontal and

  vertical adjustment of the motor

- Automatic ON / OFF.

 

Technical data:

- 2 Rapid Change Engines 1,4HP - 12,000 Rpm

- Edge thickness mm 0,3-12

- 2 LED drills Dia 80 X 20

 

END REINFORCEMENT UNITS KW 0,5

For cutting the rectilinear radius of thin edges and

 

ABS thick 3mm.

- Two 0.7 quick-change engines 0 degrees inclinable

- Large diameter wheels, upper and lower

- Side disc plotters with horizontal adjustment

- numerical indicators for horizontal regulation

  engines follow the wheels

- Automatic exclusion of the unit.

Technical data:

- 2 engines 0.7 HP - 12,000 rpm

- Edge thickness mm 0,3-5

- Min. Panel thickness

  with drills R = 3 mm 13

- Tools not included

 

CORNER ROUNDING UNIT C1 + C2

- Four with quick change engines

- separate processing sequences to avoid the simultaneity of the work that could cause panel vibrations, with oscillating movement to follow the panel;

- copying system realized with probes and lateral feeler;

- automatic exclusion of units.

Technical data:

Rpm speed 12000

Max. Advancement of the speed track m / min 22

Motor Power kW 0,35x4

Edge thickness mm 0,3-5

Min. Radius of the concave profile mm 35

Minimum panel distance:

18 m / min mm 460

22 m / min mm 470

Min. Panel length:

18 m / min mm 170

22 m / min mm 220

AUTOPALIGNANTE RCA GLUE SCRAPER GROUP

Suitable for finishing edges in straight melamine, laminated,

PVC edges and thick ABS.

Equipped with two scraping blades in ground steel and

upper and lower feeler bearings

The blade is assembled on a spherical joint that

automatically with the panel being processed.

The unit is also equipped with a kerosene sprayer

for cleaning tools.

Automatic unit exclusion

Technical data

- min. WORKING LINE: 35 mm

RADS RADIUS RADARING

For finishing rectified PVC / ABS edges:

- quick release tool holder + tool

which allows fast and accurate

  passage from On radius to another;

- Vertical and horizontal spring on recirculating ball screws

- large diameter vertical and horizontal feelers;

- with kerosene spray for each instrument;

- Separate chip box with GRINDER

- numerical indicators for horizontal ADJUSTMENT;

- Automatic exclusion of the unit.

Technical data:

Panel thickness mm 15-60

Edge thickness mm 1-5

Tools not included

SP / F INCLINABLE BRUSH

For cleaning and finishing (bright) of plastic edges

- two manually folding engines complete with two

cloth brushes;

- Pneumatic oscillation

manual interruption.

Technical data:

Speed laps 1500

Max. Horizontal inclination 5 °

Max. Vertical inclination:

- with 8 mm 4 ° panel

- with a 60 mm 8 ° panel

Engine power kW 0,29 + 0,29

Brush size mm 150x50x33